Check Environment Conditions Before Powering On Fiber Laser Cutting Machine
Turning on your fiber laser cutting machine without checking its environment? That is like starting a big project without checking your workspace if it is comfortable enough. Checking for all these small things can help avoid some big mistakes. Fiber laser cutting machines are a sensitive equipment. They operate best in 5°C and 40°C and below 60% humidity. If the workshop is too humid, condensation can enter the machine’s inner circuits which then causes short circuits and rust to develop on the metal line which connects to the machine. If the temperature is too high, it makes the cooling system which can then overheat the laser module and shorten it’s lifespan, thus it works overtime.
Another risk is dust. Even a small layer of dust on the machine’s vents and laser lens can clog a flow of gas, scatter a laser beam, and cause equipment to overheat. Before powering on the machine, take 2 minutes to wipe the area and dust off the machine using a dry cloth. If the environment is still off, make sure to turn on an air conditioner or a dehumidifier. These little things can make sure the machine and its surroundings are in a good condition.
Checking Data Connections and Wires on a Fiber Laser Cutting Machine
Checking wires and connections is an equally important part of preparing a fiber laser cutting machine for use as to checking if the car seatbelt is fastened and the tires are inflated before driving—it is for checking the machine is safe and will function properly. A machine has several wires (power cords and data cables and hoses for cooling systems etc.) and even a small problem can create massive trouble.
Let’s start with the power cord: are the wires frayed or is the insulation cracked or the plug loose? As a power cord is broken, it can cause electric shocks to the machine or sudden shocks that can send the machine’s circuit board flying. Then there are the data cables that connect the control panel to the laser head, are they firmly plugged in? Are there bent pins or oxidation on the connectors? Cooling system hoses, and the laser module which can get damaged if not properly cooled, also need to checked for loose connections and leaks.
If there is any form of damage, DO NOT try to power on the machine. Replace or Repair the damaged part and then try turning on the machine. Saves on repairs and the machine will function properly, all in under three minutes.
Steps In Order For Start Up A Fiber Laser Cutting Machine
There’s more to starting a fiber laser cutting machine than simply pressing a button: like making coffee, you start by heating the water, then you add grounds; starting the machine entails a sequence as well. For the machine to work flawlessly, you must know the right sequence, as doing steps in the wrong order may lead to confusion. Provided below is a sequence that is widely accepted by professionals.
To start, switch on the main power (sometimes a big red button on the left side). For around 10 seconds, simply gaze into space and let the electrical system stabilize to help with avoiding power spikes. Next, activate the Cooling System (may also be a separate switch or a button on the control panel marked with a snowflake). A Fiber Laser Cutting machine does generate a great deal of heat; in order to optimally laser work, the machine must reach the cool, safe operational range (around 20 to 25 degrees Celsius) during the 5 to 10 cooldown period.
Once the Cooling System reaches operational range, power on the Control Panel. During the training phase, the panel is completely, and, during that training phase, the panel does in fact, switch off; the Control Panel in the end is the last system to be started. Up until now, the Cooling System has to be operational and the panel must be in switch-off phase, with the switch.
This shift in sequence is by far the most intuitive. Taking the time to master this sequence means the machine will fully start, with no strain arising to any of the parts.
Do Post Power On Checking For Fiber Laser Cutting Machine
Upon powering on your fiber laser cutting maching, you should confirm your equipment functionality before cutting as you would check a car dashboard once started. This makes sure that you will not waste any materials or precious time on any unwanted or unplanned damages.
Initially, observe the display fo the machine. IF any warning has popped, issue the warning ( “cooling temp too high” or “cable disconnected” ) and resolve it. Then observe the display of the cooling system, is shown temperature and adujustable pressure in recommended levels. Then, while controlling the panel, slowly move the laser head over the worktable. You must confirm that your machine must not kock, or produce any strange sounds.
Lastly, check the machine by attempting a cut using very low power settings using a piece of scrap material. The shape should be small, and the cut smooth. The more uneven the cut is, the more valuable the piece will be, explaining that the laser lens is eith dirty, or needs a gentle rub using a appropriate material, such as a lint free cloth. This takes almost about 5 minutes, and is a great way to identify small inconveniences before they can be a major problem in any of your pursuits.