Packaging decoration factories receive more personalized customized orders every year, while traditional rotary screen printer faces obvious limitations in small batch production. Industrial inkjet printer based on digital technology eliminates plate making links and reduces comprehensive production cost for custom packaging projects. This article compares core differences between two printing devices.
Rotary screen printer relies on screen mesh plates to transfer patterns, requiring new plate production for each customized packaging design. Each screen plate brings extra manufacturing expense and waiting time, which makes small batch customized orders lose profit space. Frequent design replacement also leads to repeated screen storage and management pressure for factory warehouse teams.
Industrial inkjet printer completes pattern output directly from digital design files without any screen plate production. When packaging customers propose new personalized patterns, production staff only need to import design drawings into machine control system and start printing within several minutes. Zero plate cost greatly lowers the threshold of accepting small quantity custom packaging orders and expands factory business scope.
High end industrial inkjet printer adopts full servo driving system covering printing head, conveying platform and rotating fixture. Compared with rotary screen printer with partial manual adjustment, digital inkjet equipment achieves automatic pre positioning through camera recognition, reducing pattern dislocation rate on customized packaging products. Stable servo operation also lowers machine failure frequency during long time continuous custom order processing.
Professional industrial inkjet printer supports personalized module transformation according to packaging product types, matching pretreatment devices, hot stamping auxiliary modules and visual inspection systems. Unlike single function rotary screen printer, customized industrial inkjet equipment can handle bottle, tube, cup and flat packaging products simultaneously, helping factories integrate multiple packaging decoration businesses on one production line.